While working on a rental kitchen makeover for some friends, I needed to find a kitchen cart or island to add more counter space for food preparation. I considered buying a new a new island or building one from scratch but I opted instead to reuse an old IKEA kitchen cart that my friends already had. It was in pretty bad shape but I knew I could bring it back to life, and also make it even better by customizing it to work with the new look of the kitchen. I couldn’t be happier with the end result and the cart fit in perfectly in the new kitchen!
It started off looking like this and definitely had seen better days.
Step 1: Removing the top
I removed the top by unscrewing it from the existing brackets – very easy.
Step 2: Replacing the old casters
The existing casters were worn down and didn’t work anymore so they needed to be replaced.
Because the new casters I bought were shorter (2 ½” inch ones) and had a bigger base, I needed to do a MacGyver fix: I screwed a piece of ½” plywood to the bottom of the legs and used that to secure the new casters to.
Step 3: Making the spice rack
The MacGyver fix for the casters created a shelf of sorts and it gave me the idea to use the space to make a spice rack. I had lots of wood left over from other projects so I used that to make it. First I added some wood edging to pretty up the sides of the plywood. Then I attached a piece of ¼” thick plywood to the existing shelves to make the back of the spice rack.
For the bottom shelf, I simply glued a ¼” thick 3” wide pine board wedged between the legs.
For the top shelf, I used small pieces of quarter round molding as supports for 1”x2” and then I glued another piece of ¼” thick 3” wide pine board to complete the shelf.
Step 4: Sand and stain the base of the cart
By using all the different types of wood for the spice rack, the side of the cart looked a bit like a frankenstein.
But by sanding the cart and staining it, it all blended nicely. I used an antiquing stain I had from IKEA that I don’t think they make anymore.
Tip: I made my own sanding blocks by stapling sandpaper to scrap pieced of wood – works like a charm and it’s a lot cheaper than buying sanding blocks.
Step 5: Building the new top
a) The original top was 23” x 19” and I wanted to make the new top slightly wider and longer. I used four 1” x 6” boards to make a new top that’s 22” wide x 32” long. Because I had limited tools on hand, I kept this build very simple by using 1”x2” furring strips to attach the wider boards together. I was using SPAX screws that don’t need to have holes pre-drilled but if you use regular screws, you’ll want to pre-drill holes before screwing the boards together.
I wanted to be able to take this apart later if necessary so I didn’t put glue in between the boards. After doing 1 end and one side, I screwed in place the middle 1”x2″ which is cut short to allow the top to sit flush on the sides of the cart base, and I used clamps to keep the boards close together while screwing it in place.
b) Then I screwed in place the other end board and the last side board.
c) The edges look thicker thanks to the 1”x2” but it’s not very pretty to look at so I glued and nailed ¼” thick 1” x 2” boards to the sides for a cleaner look.
d) I stained the top with the semi-transparent exterior stain from Behr in a color called Wedgwood which coordinates nicely with the tiles in the kitchen makeover. I didn’t mind if the top got worn over time but you could also add a coat of polyurethane to protect the surface even more. Then all that was left was to attach the new top using the existing brackets.
It took a bit of time and effort to bring this cart back to life, and the total cost came in around $50 but it feels really great to reuse something that otherwise would have gone into a landfill, plus it gave me the chance to customize the cart to fit the kitchen perfectly and to make it even more functional. Win-Win!
You can see the complete makeover of the kitchen in this video – enjoy!